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Contract Electronic Manufacturing

More@mere is the electronic production plant of the Dekimo group
Dekimo combines the quality of highly automated production lines, with the flexibility and lean structure of a Small Medium Enterprise.
All the processes from component procurement, over SMD pick and place, TH automatic placement, wave soldering, testing till system/product assembly and packaging and logistics are available in house. It is up to the customer to decide which part of this supply chain he wants to use. Dekimo is not only ISO9001/2015 certified, but can offer full traceability down to manufacturer batch code, and has a 35 year knowhow as former Pioneer Automotive Electronics assembly plant.

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Business Profile

With a 100% Belgian production, the Dekimo business model is somewhat different from the typical CEM.
We aim a low “total cost” approach, by not only optimizing the assembly and BOM cost, but also optimizing flexibility, leadtimes, logistics, packaging, testing and communication/problem solving.

  • Inline production for series from 25p till 500.000p/yr.
  • Automatic smd line capacity 140.000 components/hour.
  • High volume p&p price as low as China cost
  • Worldwide procurement of components, wire harnesses, mechanical parts and subassemblies
  • Optimized internal logistics: mixed model mixed supply model (erp/traveling kit/local shop/milktour)
  • Low cost test systems for small series, with test result logging
  • End user packaging or kanban return packaging for further assembly
  • On site UPS and DHL distribution hub
  • For customers who have “global” year agreements
    – Delivery within 10 working days after call
    – Product version/type of the call within family can be decided at moment of call (stock optimization)

White Paper
Free download of the white paper:
Electronic Contracting and MORE in 11 steps

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ISO 9001/2015 certified
The manufacturing plant of the Dekimo group was one of the first contractors to be ISO9001/2015 certified with full risk analysis/management, including external providers.

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Design for manufacturing

  • We are “engineers producing for engineers”. This way we speak the technical and application know how language of our customers, and we “think” together with the customer for production and cost optimization.
  • Prototype assembly within 5 working days, or 10 working days inclusive pcb and tool procurement.
  • Setup cost optimized by automatic and paperless production preparation.
  • Automatic smd pick|place combined with inline manual placement for prototypes.
  • Design for manufacturing feedback to the customer during the pilot run for all production optimizations (pad size, panelization, first pass yield, …)
  • Feedback/help to the customer for mechanical components, fixation, testing tools, packaging, shielding, comformal coating, potting, standard components library, …
  • Constant quality, even for prototypes and pilot series
  • Open calculation BOM feedback to the customer with co-optimization

Processes

  • Worldwide purchase and procurement, customer feedback for “preferred components”
  • Production files, work instructions, “as built files” with full customer transparency
  • Automatic pcb label machine and magazine loader
  • 3 automatic smd lines, each with
    – Automatic paste printer with vision
    – Automatic glue station with vision
    – High speed Fuji pick&place
    – 2 x Fine Pitch and BGA (0.5 0.5) Fuji pick&place,
    “as built” photofinish
    – High volume reflow oven
  • Full traceability of components down to manufacturer batch nr, of operations, and of test results
  • Automatic through hole insert machines
  • Wave soldering lines (Rohs) with selective soldering where necessary
  • Automatic optical inspection (Viscom) and manual optical inspection
  • Depanelization by robots
  • Manual and automatic functional testing
  • Conformal coating and PU/Silicone potting line
  • Manual and robot screw/assembly lines
  • Packaging (esd level and pallet level)
  • Traceability “after delivery” (service, software updates, repair)
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